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Manufacturing Safety Management

Streamline safety management across production lines, maintenance operations, and factory floors. LifeSafety.ai helps manufacturing managers meet PUWER, LOLER, COSHH, and DSEAR obligations while reducing downtime from safety incidents.

Why LifeSafety.ai for Manufacturing?

  • PUWER-compliant machinery inspection schedules with pre-use check templates
  • COSHH assessment management with hazardous substance register and exposure monitoring
  • Lock-out/tag-out (LOTO) permit system for maintenance and engineering activities
  • Noise assessment records and hearing protection zone management

Key Benefits for Manufacturing

Sector-specific safety management tailored to your operational needs

PUWER-compliant machinery inspection schedules with pre-use check templates

COSHH assessment management with hazardous substance register and exposure monitoring

Lock-out/tag-out (LOTO) permit system for maintenance and engineering activities

Noise assessment records and hearing protection zone management

Machine guarding audit checklists aligned to BS EN ISO 12100

Shift handover safety briefing templates with digital sign-off

Process safety indicators dashboard tracking leading and lagging KPIs

Integration with DSEAR assessments for explosive atmosphere zoning

How It Works

From setup to full compliance in four simple steps

1

Asset & Hazard Register

Catalogue all machinery, substances, and processes. System auto-generates inspection schedules based on PUWER, LOLER, and COSHH requirements.

2

Daily Operations

Operators complete pre-use checks on mobile devices. Shift supervisors conduct safety briefings with digital records. Permits issued for non-routine tasks.

3

Monitor & Respond

Real-time dashboards show overdue inspections, near-misses, and compliance rates. Automated alerts escalate critical items to production managers.

4

Continuous Improvement

Analyse incident trends and inspection data. Feed findings into risk assessments. Track corrective actions to closure and measure safety performance.

Visual Overview

See how LifeSafety.ai fits into manufacturing operations

Production Line Safety FlowRaw MaterialsCOSHH Check✓ CheckedProcessingPUWER Inspection✓ CheckedAssemblyGuarding Audit✓ CheckedDispatchManual Handling✓ CheckedContinuous Safety Monitoring LayerLOTO Permits · Pre-Use Checks · Noise Monitoring · PPE Compliance · Near-Miss ReportingRIDDOR Rate0.12↓ 34%Inspections97%On TimeNear Misses23This MonthTraining94%CompliantReal-time safety KPIs across all production areas

UK Compliance & Regulations

Built to meet the specific regulatory requirements for manufacturing

Provision and Use of Work Equipment Regulations 1998 (PUWER)

Control of Substances Hazardous to Health Regulations 2002 (COSHH)

Dangerous Substances and Explosive Atmospheres Regulations 2002 (DSEAR)

Lifting Operations and Lifting Equipment Regulations 1998 (LOLER)

Control of Noise at Work Regulations 2005

Supply of Machinery (Safety) Regulations 2008

RIDDOR 2013

Key Modules for Manufacturing

The LifeSafety.ai modules most relevant to your sector

Risk Assessments
COSHH Management
Permit to Work
Incident Reporting & RIDDOR
Equipment Inspections
Training & Competency Matrix

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